Wafer Mounter
Detailed introduction
Equipment Specification: Wafer Manual-Assist Taping Machine
I. Equipment
1. Equipment Name: Wafer Manual-Assist Taping Machine
II. Functions & Applications
1. Application: Suitable for wafer taping (4", 5", 8", and 12").
2. Process Flow: Manual Loading → Vacuum Suction → Auto Taping → Manual Edge Trimming
III. Dimensions, Weight, Power & Operating Noise
1. Overall Dimensions:870 mm (L) × 450 mm (W) × 360 mm (H)
2. Weight:70 kg
3. Power Requirements:
1） Power Supply: Single-phase AC 220 V
2） Air Pressure: 0.5 – 0.8 MPa
3）Operating Noise: ≤ 80 dB (Measured at 1 m in front of the main door, 1.2 m above the floor, in free space)
IV. Performance Specifications
| Technical Specifications & Performance | ||
|---|---|---|
|
Processing Capability |
Applicable Wafer Size | 4", 5", 8", 12" |
| Ring Frame Spec | 6", 8", 12" Ring | |
| Compatible Tape | UV Tape, Blue Tape (Dicing Tape) | |
| Fixing Method | Vacuum Suction | |
| Protection | Anti-static PTFE Coating on Table | |
| Roller & Table Adjustment | Height & pressure adjustable to accommodate different thicknesses | |
| ESD Protection | Optional external ionizer / static eliminator | |
| Placement Accuracy | < 0.5 mm (Overall), < 0.01 mm (Table Precision) | |
| Cutting Capability | Tungsten carbide blade for fast cutting of blue/UV films | |
|
Main Unit |
Overall Dimensions (L×W×H) | 1000 × 580 × 360 mm |
| Weight | 52 kg | |
| Power Supply | Rated: AC 220 V, 50 Hz, 350 W | |
| Air Pressure | 0.5 ~ 0.8 MPa | |
| Tape Thickness | 0.05 ~ 0.2 mm | |
| Lamination Mode | Semi-automatic | |
| Cutting Mode | Manual Straight-cut | |
| Base Material | Stainless Steel & Aluminum Alloy | |
|
Operating Components |
Power Switch | Toggle Switch (Press "O" for OFF, "I" for ON) |
| Vacuum Gauge | Displays vacuum pressure of chuck | |
| Vacuum Control | Activates chuck to secure wafer/chip | |
| Worktables |
1. For substrate/chip (PTFE coated) 2. For ring frame (PTFE coated) |
|
| Guide Roller Assembly | Film transition / guidance | |
| Take-up Roller | Release liner recycling | |
| Film Roller | Tape holder & fixation | |
| Side Door | Access for maintenance and tape change | |
| Rear Cover | Safety guard for film area (Openable for operation/maintenance) | |
| Cutting Lever | Handle for straight cutting | |
| Application Roller | Laminates film smoothly (Wrinkle & Bubble-free) | |
V. Maintenance
• Regularly lubricate all transmission components.
• Periodically inspect the sensing switches for proper operation.
• Regularly inspect power and control cables for damage, and ensure the control cabinet is free of debris and dust.
• Lubricate sliders (linear guides) 1–2 times per day.
• Clean the machine thoroughly before leaving work. Do not leave any debris on the equipment.
• Quarterly inspection and re-tightening of bolts and screws on all assemblies.
• Every six months, clean the transmission components to prevent wear caused by a mixture of dust and oil.
VI. Safety Precautions
• Keep hands and foreign objects away from transmission components during normal operation to prevent machine damage or personal injury.
• Do not place any body parts near the transmission components during production to avoid injury.
• In case of abnormal conditions during operation, immediately turn off the power supply.
• If any issue cannot be resolved during production, notify qualified maintenance personnel immediately.
• Always observe safety procedures during operation.